Casting technology

Casting your ideas: We will gladly consult and assist you in choosing the right process whether it be; sand casting, shell mould casting, centrifugal casting, precision casting, die-casting, or any other that is suitable for you.

Various completion options You may want a raw cast part, because you have your own machining facilities. Alternatively, you prefer a part machined and ready for assembly, or already assembled as a component, lacquered and coated?
 
Vast variety of materials Grey iron casting, ductile cast iron, steel casting, stainless steel casting (corrosion-, wear- and heat-resistant), case hardening steels and heat-treatable steel. Our delivery program includes aluminum as well as brass and bronze alloys.
 
Casting technology   Casting technology   Casting technology   Casting technology   Casting technology
 
Materials: Grey cast iron, nodular cast iron, malleable cast iron black and white, special and high quality steel, unalloyed and alloyed steel (stainless and corrosion-resistant, heat-resistant, wear-resistant) acc. to DIN, EN, ISO, ASTM, BS, JCSI.
Weight per piece: Depending on casting process 0,2 kg up to more than 1,000 kg.
Dimensions: Max. 2.450 x 2.000 x 1.450 mm.
Quantities Medium and large seriea.
Machining equipment: All current processing methods, CNC and conventional machining.
Surface treatment: Hot-dip galvanising, galvanising, Cr6 free coating, glass balls and shot blasting, priming, electro-polishing, tumbling, burnishing, pickling, passivating, lacquer finishing, KTL coating.
Quality control: Chemical analysis by spectrometer, mechanical properties for tensile strength, yield stress, notched bar impact testing, pressure testing up to 200 bar, 3-D co-ordinate CNC measuring machine, metallography, magnetic particle flaw inspection.
Approval: TÜV, Det Norske Veritas (DNV), Lloyds Register of Shipping, NKK (Nippon Kaiji Kyokoi), Germanischer Lloyd.
Quality System: EN ISO 9001:2008 - ISO TS 16949.
Special approval: AD 2000 W0 / TRD 100 and PED 97/23/EC Annex I, Par. 4.3.
Materials:
Grey cast iron, nodular cast iron, malleable cast iron black and white, special and high quality steel, unalloyed and alloyed steel (stainless and corrosion-resistant, heat-resistant, wear-resistant) acc. to DIN, EN, ISO, ASTM, BS, JCSI.
Weight per piece:
Depending on casting process 0,2 kg up to more than 1,000 kg.
Dimensions:
Max. 2.450 x 2.000 x 1.450 mm.
Quantities:
Medium and large seriea.
Machining equipment:
All current processing methods, CNC and conventional machining.
Surface treatment:
Hot-dip galvanising, galvanising, Cr6 free coating, glass balls and shot blasting, priming, electro-polishing, tumbling, burnishing, pickling, passivating, lacquer finishing, KTL coating.
Quality control:
Chemical analysis by spectrometer, mechanical properties for tensile strength, yield stress, notched bar impact testing, pressure testing up to 200 bar, 3-D co-ordinate CNC measuring machine, metallography, magnetic particle flaw inspection.
Approval:
TÜV, Det Norske Veritas (DNV), Lloyds Register of Shipping, NKK (Nippon Kaiji Kyokoi), Germanischer Lloyd.
Quality System:
EN ISO 9001:2008 - ISO TS 16949.
Special approval:
AD 2000 W0 / TRD 100 and PED 97/23/EC Annex I, Par. 4.3.

 

News

23.02.2021
Quality assurance software QS1
USD Formteiltechnik has succeeded in integrating the QS1 quality...
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08.01.2020
Euroguss 2020
Visit us at Europe's only die-casting trade fair in Nuernberg from 14...
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Exhibitions

  21.-23.06.2022
CastForge 2022, Stuttgart
Hall 5, Booth C31
  08.-10.06.2022
Euroguss 2022, Nürnberg
Hall 7, Booth 157